CNC Hard Turning Mold Parts
CNC hard turning is a high-precision machining process that uses single-point cutting tools—typically CBN (cubic boron nitride) or ceramic inserts—to machine hardened steel (up to 62 HRC) directly after heat treatment, often eliminating the need for subsequent grinding. For cylindrical mold components such as cores, pins, threaded inserts, and precision shafts, hard turning delivers exceptional roundness, surface integrity, and concen
- Hardness Range:45 HRC – 62 HRC (specializing in post-heat-treatment finishing)
- Minimum Order Quantity:1 piece (prototypes and development samples accepted)
- Key Inspection Equipment:Zeiss CMM, roundness/cylindricity tester, roughness tester, contour measuring instrument, hardness tester, air gauging
- Packaging:Anti-rust oil coating + vacuum-sealed anti-moisture packaging; precision foam-protected cartons or wooden crates
CNC Hard Turning is an advanced subtractive machining process that uses single‑point cutting tools — typically made of CBN (cubic boron nitride) or ceramic — to remove material from hardened steel workpieces. The tool engages the rotating component with precisely controlled cutting parameters, generating high shear forces that produce fine chips while maintaining exceptional dimensional accuracy. This process is often performed on heat‑treated steels (up to 62 HRC) as a finishing operation, achieving tolerances and surface finishes comparable to grinding, yet with greater flexibility and significantly shorter cycle times.
Unlike conventional cutting methods that suffer from rapid tool wear and thermal instability when machining hard materials, CNC hard turning employs rigid machine structures, advanced tool geometries, and high‑pressure coolant strategies to deliver consistent, reliable results. It eliminates the need for multiple grinding setups, as complex cylindrical features — steps, tapers, grooves, and threads — can all be machined in a single clamping, ensuring outstanding roundness, concentricity, and surface integrity. This makes it the definitive finishing solution for precision mold parts, especially for cylindrical cores, ejector pins, cavity inserts, and threaded components that require superior geometric accuracy in hardened materials.
Product Features
- Turn-Grinding Alternative:Replaces costly and time-consuming grinding operations with a faster, more flexible turning process—perfect for small to medium batches
- Excellent Roundness & Cylindricity:Achieves roundness down to 0.0015 mm and cylindricity within 0.003 mm—critical for high-speed rotating and reciprocating mold components
- Superior Surface Integrity:Achieves fine surface finishes directly from the lathe, reducing or eliminating polishing time for mating surfaces
- Material Versatility:Capable of machining all common hardened tool steels, stainless steels, die steels, and even powder metallurgy alloys
Technical Parameters
| Item | Specification |
|---|---|
| Material | ±0.003 mm |
| Surface Finish | Ra 0.2 ~ 0.8 μm |
| Workpiece Hardness | Up to 62 HRC |
| Workpiece Materials | Hardened tool steels, stainless steels, PM steels, tungsten carbide |
| Roundness | ≤ 0.0015 mm |
| Concentricity / Runout | ≤ 0.003 mm |
| Diameter Range | Ø 1.0 ~ Ø 300 mm |
| Length Range | Up to 500 mm |
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