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Precision Multi-Groove Automation Fixture Locating Block

This long split-type locating fixture block is 5-axis CNC precision machined for mechanical automation equipment, integrated with multi-stage stepped positioning grooves, assembly bolt through holes and precise sliding fit clearance structures. It serves as a core positioning & clamping component for automated assembly, stamping and testing production lines.

 


 


 

Quick Info:
  • Material: 6061-T6 Aluminum Alloy 

  • Hardness: HB 95–105 (6061-T6); HRC 32–36 (S136)

  • Tolerance: ±0.002 mm

  • Surface Finish: Fine Matte Hard Anodizing 


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High-Precision Automation Positioning Engineering

Multi-step staggered positioning groove profile realizes multi-spec product synchronous clamping and positioning on one fixture block, supporting batch automated feeding and positioning operations. Split double-layer sliding fit structure reserves controlled clearance for linear reciprocating movement, avoiding jamming during high-speed automated cycling. Evenly distributed counterbore mounting holes adopt ultra-tight positional tolerance, enabling fast, repeatable fixture installation on robot platforms and equipment frames.

Integrated thickened main beam structure delivers high bending rigidity, eliminating positioning offset caused by repeated clamping impact during long-term continuous automated production.

Customizable Material Performance for Automation Scenarios

Two mainstream material options match different automation production demands:

  • 6061-T6 Aluminum Alloy Variant: Low density reduces overall fixture load for robotic arms; excellent thermal conductivity dissipates friction heat during high-speed sliding; hard anodizing boosts surface wear resistance for light-load automation assembly lines
  • S136 Stainless Steel Variant: High hardness and anti-corrosion performance, suitable for heavy-load stamping automation, humid workshop and chemical contact production environments, resisting abrasion from metal workpiece friction Both materials feature superior CNC machinability for complex multi-groove stepped profiles, stable dimensional consistency under frequent temperature fluctuations of automated equipment.

Custom Automation Fixture Engineering Support

  • Custom overall length, multi-step positioning groove shape, sliding clearance and mounting hole layout based on customer automation equipment 2D/3D CAD drawings
  • Optional surface upgrades: Hard Anodizing, DLC Anti-Friction Coating, Precision Surface Grinding, Passivation
  • DFM fixture consultation: positioning tolerance optimization, sliding gap matching, robot load balance design
  • Fast prototype fixture sampling and mass batch production delivery for automated line upgrading projects

Key Features & Advantages

  1. Multi-Groove Multi-Station Design: Integrated staggered positioning grooves support simultaneous clamping of multiple workpieces to improve automated line throughput.
  2. Split Double-Layer Sliding Structure: Precisely controlled fit clearance ensures smooth reciprocating linear motion without jitter or jamming.
  3. Lightweight or Heavy-Duty Material Selection: Aluminum for robot lightweight fixtures, stainless steel for heavy-load wear-resistant automation stations.
  4. High Rigidity Anti-Deformation Beam: Thickened main body resists bending under repeated clamping impact to maintain micron-level positioning accuracy.
  5. Full Custom Fixture Geometry: Adjust groove size, station quantity and mounting layout to match unique automated assembly, testing and stamping workflows.

Technical Specifications

ParameterSpecification
Optional Base Materials6061-T6 Aluminum Alloy, S136 Stainless Mold Steel
Alternative Materials7075 Aluminum, 45# Pre-Hardened Steel
HardnessHB 95–105 (6061-T6); HRC 32–36 (S136 heat treated)
Dimensional Tolerance±0.002mm for groove positioning, hole position & flatness
Parallelism of Sliding Surface≤0.002mm per 100mm length
Surface RoughnessRa ≤0.8μm (hard anodized aluminum); Ra ≤0.4μm (ground steel)
Manufacturing Processes5-Axis CNC Milling, Precision Slotting, Deep Hole Drilling, Deburring, Surface Treatment
Surface TreatmentsHard Anodizing, DLC Anti-Friction Coating, Passivation, Precision Grinding
Customization100% Fully Customized via CAD Drawings & Automation Workpiece Samples

Applications

Electronic Assembly Automation Lines

Used as multi-station positioning fixture blocks for PCB feeding, connector assembly and battery component robotic assembly. Lightweight anodized aluminum variant reduces robot arm load, multi-groove design realizes synchronous multi-piece positioning to boost assembly efficiency.

Precision Stamping Automation Equipment

S136 stainless steel version deployed as workpiece locating bases for continuous thin-sheet stamping lines. High wear-resistant structure withstands long-cycle metal part friction, anti-rust property adapts to cutting fluid humid workshop environments.

Medical Device Automated Testing Stations

Corrosion-resistant stainless steel fixture blocks for medical disposable product automatic inspection and sorting lines, meeting hygiene standards and resisting disinfectant liquid erosion.

Automotive Component Assembly Jigs

Applied to automated clamping fixtures for automotive wiring terminals, small plastic brackets and metal fasteners. Rigid main beam maintains stable positioning accuracy under heavy clamping pressure for automotive mass production lines.

Consumer Product Packaging Automation

6061 aluminum locating blocks for cosmetic, food packaging automatic feeding and boxing equipment. Low weight optimizes high-speed conveyor reciprocating motion, uniform anodized surface avoids scratch damage to finished packaging products.

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