Icy River Mold
Icy River Mold is a high-precision injection molding solution for durable, impact-resistant cold-chain products—refrigeration components, frozen food packaging, and ice-making equipment. Manufactured using 5-axis milling, EDM, and grinding on hardened tool steel (up to 62 HRC), it delivers tight tolerances (±0.005–0.01 mm), fine surface finish (Ra 0.025–0.8 μm), and reliable performance for low-temperature production.
- Machining tolerance: ±0.01 / ±0.005 mm
- Surface finish: Ra 0.025–0.8 μm
- Materials processed: PP, PE, PS, PET, PLA, TPE, silicone
- Mold steel types: S136, 2316, NAK80, P20, 2738, 2344
- Mold life expectancy: 500k – 2M shots
- Clamping force range: 50 – 3800 tons
“Icy River” molds represent a specialized category of injection tooling designed for products associated with cold consumption and preservation — from ice cream containers and ice cube trays to cold beverage packaging, ice pop makers, and ice maker components. This sector demands molds that excel in food-grade safety, rapid cooling cycles, high-cavity productivity, and exceptional release performance, ensuring flawless part quality even in the most demanding production environments.
Much like the cold, flowing water of an icy river, these molds must enable smooth, continuous production. They must also adapt to the growing global emphasis on sustainability. Consumer demand for creative designs, combined with commercial applications like creating crystal-clear ice balls or themed ice molds, pushes the boundaries of conventional molding. Our molds are engineered to handle these challenges with high-speed, thin-wall molding capabilities, sophisticated unscrewing mechanisms, and corrosion-resistant materials suited for low-temperature or humid manufacturing environments
Product Features
- High-Speed Thin-Wall Molding:Optimized for injection speeds up to 500 mm/s and dry cycles as fast as 1.5 seconds, maximizing output for high-volume seasonal demand
- Superior Release Performance:Precision-polished cavity surfaces (Ra ≤ 0.025 μm) and optimal draft angles ensure easy part ejection without sticking, critical for frozen confections
- Corrosion-Resistant Construction:Utilizes stainless steel grades like S136 and 2316 to withstand moisture and aggressive cleaning agents in food production environments
- Multi-Cavity Configurations:Supports high-cavity layouts (up to 64 cavities) for high-volume production, consistent with commercial PET preform systems used in the beverage industry
- Advanced Demolding Mechanisms:Incorporates specialized slides, lifters, and ejector systems (including inclined guide posts and auxiliary cores) to handle complex parts like ice maker shells and bottle-neck clamping pieces
Technical Parameters
| Item | Specification |
|---|---|
| Material | ±0.01 / ±0.005 mm |
| Surface Finish | Ra 0.025–0.8 μm |
| Materials Processed | PP, PE, PS, PET, PLA, TPE, silicone |
| Mold Steel Types | S136, 2316, NAK80, P20, 2738, 2344 |
| Mold Life Expectancy | 500k – 2M shots |
| Clamping Force Range | 50 – 3800 tons |
| Cooling System | Conformal (quick‑connect) |
| Special Features | Slides, unscrewing, IML, self‑cleaning |
Applications
- Frozen Desserts & Dairy — ice cream tubs, yogurt pots, frozen novelty packaging
- Beverage Packaging — cold drink bottles, PET preforms, caps, and closures
- Home & Kitchen — ice cube trays, ice pop molds, chilled food storage containers
- Commercial Ice Making — ice machine components (shells, guides, harvest assemblies), clear ice ball molds for bars
- Novelty & Seasonal Products — themed ice molds for events, promotional items, and craft cocktails
- Confectionery & Food Molding — molds for chocolate, jelly, and other shaped confections
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