D-2 Material Collapsible Core Inserts
Collapsible Core Inserts are precision-engineered from premium D-2 tool steel to deliver exceptional hardness, wear resistance, and dimensional stability. Designed for complex mold structures such as undercuts and internal cavities, these inserts ensure smooth ejection, consistent quality, and long service life in high-precision injection molding applications.
They are widely used in cosmetic packaging molds, medical device molds, bottle cap molds, pen molds, and other high-precision injection molding applications requiring consistent performance and reliable quality.
- Material: D-2 Tool Steel
- Hardness: HRC 58–62
- Tolerance: ±0.01 mm
- Surface Finish: Polished / Ground
Optimized CNC Machining for Complex Impellers
At Leadpoint, we combine advanced Japanese and Taiwanese CNC turning, centerless grinding, optical projection grinding (PG), and coordinate grinding (JG) technologies to manufacture these collapsible core inserts with exceptional precision. Each insert undergoes rigorous inspection, ensuring ±0.001 mm dimensional tolerance and surface roughness within Ra ≤0.05 µm.
Our engineering team also provides design optimization, material recommendations, and process consultation to help clients maximize mold performance, reduce cycle time, and extend mold life.
High-Precision Engineering
Our collapsible core inserts are manufactured using state-of-the-art CNC turning and grinding equipment from Japan and Taiwan, ensuring tight tolerances and perfect roundness. Optical projection and coordinate grinding are applied to critical surfaces for precision alignment and repeatable performance.
This allows smooth collapse during mold ejection, ensuring delicate internal geometries are produced without damage, and minimizing cycle time.
Durable D-2 Tool Steel Construction
Made from D-2 high-carbon, high-chromium tool steel, these inserts offer:
- Excellent wear resistance
- High compressive strength
- Stable hardness under repetitive molding
- Long service life for high-volume production
Ideal for cosmetic packaging, medical devices, and automotive molds where durability and precision are critical.
Optimized for Complex Molds
Collapsible core inserts enable molding of parts with:
- Internal threads
- Undercuts and grooves
- Hollow cavities
- Micro-diameter features
By integrating collapsible core technology, molds are simpler, cycle times are faster, and production is more reliable.
Custom Engineering Support
At Leadpoint, every insert can be tailored:
- Custom dimensions and tolerances
- Special surface treatments
- Material recommendations
- DFM consultation and mold optimization
- Prototype and mass production support
We collaborate closely with customers from design through final production to ensure the best results.
Key Features & Advantages
- Precision Engineering: Advanced machining technologies ensure stable production of complex geometries and critical dimensions.
- Extended Mold Life: Premium materials and optimized heat treatment enhance wear resistance and prolong mold service life.
- Consistent Production Quality: Strict manufacturing and inspection procedures ensure consistency and interchangeability across production batches.
- Custom Manufacturing Capability: Custom manufacturing based on drawings, samples, and specific application requirements.

Technical Specifications
| Parameter | Specification |
| Material | Tool Steel |
| Hardness | HRC 58-62 |
| Dimensional Tolerance | ±0.001mm |
| Roundness | ≤0.002mm |
| Surface Roughness | Ra ≤0.05μm |
| Manufacturing Process | CNC Turning, Grinding, Wire EDM |
| Heat Treatment | Available |
| Surface Coating | Optional |
| Customization | Supported |

Applications
💄 Cosmetic Packaging Molds
🩺 Medical Device Molds
🔩 Bottle Cap & Closure Molds
✒️ Writing Instrument Molds
🛠️ Automotive Mold Components
📱 Precision Electronic Product Molds
⚙️ Complex Internal Thread Molds
📐 High-Precision Injection Molds