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6061-T6 Aluminum Alloy Symmetrical Pair Automation Positioning Jig Blocks
This matched pair of precision tool inserts are CNC ground and milled for mechanical automation production lines, featuring thin flat probing tips, angled blanking cutting edges and long kidney adjustment slots. They serve as interchangeable functional parts for automated cutting, positioning, probing and workpiece limiting stations.
- Material: SUS304 Stainless Steel
- Hardness: HB 150–185
- Tolerance: ±0.0015 mm
- Surface Finish: Precision Matte Brushed Grinding Finish
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Multi-Function Automation Tool Bit Engineering
Two differentiated tool profiles cover dual automation working demands: thin flat tip probe for micro workpiece positioning & height detection, and angled wedge blade for thin material blanking, cutting and limiting. Long kidney adjustment slots allow flexible horizontal offset tuning after installation on fixture bases, eliminating repeated disassembly for different workpiece sizes. All sharp working edges are precision ground with consistent dimensional accuracy, avoiding burr generation during high-speed automated cutting and probing cycles.
Solid rectangular thick base structure delivers high impact resistance, resisting bending and chipping under continuous reciprocating cutting impact and positioning contact loads.
Anti-Corrosion SUS304 Stainless Steel Construction
SUS304 stainless steel brings outstanding performance advantages for automation cutting and probing tool bits:
- Complete rust & chemical corrosion resistance, suitable for humid workshops, medical and food-grade automation lines with cutting fluid and disinfectant splash
- Stable mechanical toughness to withstand repeated impact cutting without brittle fracture
- Ultra-fine grindability to achieve ultra-thin flat probing tips and sharp clean cutting edges without deformation
- Non-magnetic characteristic prevents magnetic interference with electronic micro-components during assembly and inspection Ideal for light-to-medium load automated cutting, probing, sorting and positioning processes for electronics, medical consumables and cosmetic packaging workpieces.
Custom Automation Tool Machining Support
- Custom tip thickness, wedge cutting angle, overall length and kidney slot layout based on customer workpiece CAD drawings
- Optional surface upgrades: Hard Chrome Plating, DLC Anti-Friction Coating, Passivation, Mirror Polishing
- DFM tool consultation: cutting edge strength optimization, probing tip flatness control, adjustment stroke matching
- Fast single-piece prototype sampling and mass interchangeable tool batch delivery
Key Features & Advantages
- Dual Functional Tool Design: Thin probe tip for detection positioning, angled wedge edge for blanking cutting, unified mounting specification for flexible swap.
- Long Kidney Adjustable Mounting Slot: Freely adjust horizontal installation position to adapt to multiple workpiece sizes without reworking fixture bases.
- Precision Ground Sharp Working Edges: Burr-free cutting and smooth contact probing to avoid scratch or damage to delicate finished workpieces.
- All-Round Anti-Corrosion Stainless Steel Body: Works reliably in damp, chemical splash and hygienic production environments without oxidation rust.
- Fully Customizable Tool Profile: Adjust tip thickness, cutting angle and body dimension to match unique automated cutting & detection workflows.
Technical Specifications
| Parameter | Specification |
|---|---|
| Base Material | SUS304 Stainless Steel |
| Alternative Materials | SKD11 Wear-Resistant Tool Steel, 6061-T6 Aluminum Alloy |
| Hardness | HB 150–185 (SUS304); HRC 58–62 (SKD11 heat treated) |
| Dimensional Tolerance | ±0.0015mm for tip thickness, cutting edge flatness & slot position |
| Straightness of Tool Body | ≤0.002mm per 100mm length |
| Surface Roughness | Ra ≤0.4μm precision brushed ground finish |
| Manufacturing Processes | CNC Milling, Precision Surface Grinding, Wire EDM, Edge Deburring, Passivation |
| Surface Treatments | Hard Chrome Plating, DLC Low-Friction Coating, Anti-Rust Passivation |
| Customization | 100% Fully Customized via CAD Drawings & Workpiece Samples |
Applications
Consumer Electronics Automated Cutting & Probing Lines
SUS304 stainless steel tool bits for FPC film blanking, battery tab positioning and connector pin detection stations. Non-magnetic stainless steel avoids magnetic interference with tiny electronic components, thin flat probing tip realizes micron-level height measurement.
Medical Disposable Production Equipment
Corrosion-resistant stainless steel cutting inserts for medical film, plastic tube automatic trimming stations, withstand repeated disinfectant cleaning without heavy metal contamination, complying with medical hygiene standards.
Cosmetic Packaging Automation Stations
Angled blanking tool bits for cosmetic film, plastic thin shell automatic cutting lines, smooth ground edges prevent scratch marks on cosmetic finished packaging surfaces.
Food Packaging Conveying Equipment
Food-grade passivated stainless steel probe and cutting tools for food plastic film sorting and trimming machines, resisting grease and water corrosion during long-term continuous production.
Precision Lab Automated Testing Fixtures
Thin probe tool inserts for laboratory micro sample automatic positioning and thickness detection equipment, stable anti-rust performance maintains long-term detection precision under frequent reagent cleaning.
